Project Pulse: The Rustbuster

By: LTJG Tom Baker

DorseyRustBuster

BMSN Robert Dorsey explains his innovations for the next generation needle gun.

What an incredible update for one of our Waterfront ATHENA 7 innovators!

BMSN Robert Dorsey’s “Rustbuster” innovation recently caught the attention of Scientists from Commander, Naval Surface Forces SES! With CNSF granting specific funding for further research and prototypes, Susie Alderson and her team of advisers recently visited Dorsey onboard USS BENFOLD to take a look at his idea in action!

Dan Green, Director of SPAWAR’s Joint Advanced Manufacturing Region Southwest and the Secretary of the Navy’s Innovation Implementation Lead for Katalyst 21 was one of many advisers who met with Dorsey.

“This was our first DoN Katalyst-21 event and I am very pleased with the engagement so far”, says Dan. “From an Innovation lifecycle perspective, the DoN Katalyst-21 concept supports rapid prototyping and risk reduction phases that follow the generation of good ideas.  Our mission is to support the “incubation”  of Fleet Innovation by connecting sailor-generated ideas with a means to digitally or physically prototype and grow ideas into possible solutions.”

This is promising opportunity for the San Diego ATHENA community!

BMSA Dorsey led the team through his divisional spaces, explaining the issues faced with current Needle Guns and illustrating the areas where current tools onboard cannot fully tackle preservation challenges.

The needle gun is a simple pneumatic tool that uses compressed air to a piston which constantly pounds on a set of needles. Dorsey wanted to make the needle gun more versatile, creating interchangeable fittings with different types of needles to match different surfaces, while also making it a few inches smaller for those hard-to-reach spaces.

“This will save us time by just changing the fittings rather than leaving our work and getting another tool,” Dorsey said.

Dorsey also proposed changing the design of the trigger for increased grip and reduced hand fatigue. Some ideas he expressed for the interchangeable tips included a round tip for softer metals, a v-shaped tip for deep, layered rust and a chisel head for wide paint “busting.”

“I have done some research, but I have yet to find a pneumatic tool that uses the piston design with interchangeable fittings,” Dorsey said.

Pete Schmitz of Intel Corporation was fulled immersed in Dorsey’s walkthrough. Utilizing revolutionary 3-D image mapping technology on a tablet, Pete was able to photograph the difficult equipment and spaces that Dorsey highlighted. Using specialized software, the CNSF team will combine those 3-D images with Dorsey’s prototype ideas to develop several solutions for prototype.

The design team at CNSF is currently working these prototypes and intends to return their results to Mr. Dorsey in the coming weeks!

Tom Baker is the First Lieutenant onboard the Ballistic Missile Defense Guided Missile Destroyer, USS BENFOLD (DDG 65). He is a graduate of Oregon State University in Entrepreneurship.

Connect with The Athena Project on Facebook: www.facebook.com/athenanavy or follow us on Twitter: @AthenaNavy. Interested in starting a movement of your own? Message us, or e-mail athenanavy@gmail.com!

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